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IoT & Embedded

Factory Desktop Application

Case study: Custom Electron desktop app for IoT device manufacturing. 10x faster processing, 99.5% quality rate, with barcode scanning and ERP integration.

10x
Faster Processing
99.5%
Quality Rate
Zero
Paper Waste
Barcode scanning integration
Device firmware flashing
Quality control workflows
Electron React Node.js SQLite WebRTC USB Serial Barcode Scanning
Factory Desktop Application - IoT Device Assembly and Quality Control System
Case Study

Project Overview

The manufacturing client was using a combination of paper forms and spreadsheets to track IoT device assembly. This manual process was slow, error-prone, and provided no real-time visibility into production status.

We built a custom desktop application that guides operators through the assembly process, automatically captures data, and integrates with the factory’s existing systems.

Technical Implementation

The application was designed for the manufacturing environment:

  • Cross-Platform: Built with Electron to run on Windows workstations
  • Offline-First: Local SQLite database with background sync when connected
  • Hardware Integration: USB serial communication for device programming
  • Barcode Scanning: Integration with industrial barcode scanners

Production Benefits

The system transformed factory floor operations:

  • Guided Workflows: Step-by-step interfaces with validation at each stage
  • Real-Time Tracking: Live production dashboards and inventory visibility
  • Quality Assurance: Automated testing sequences with pass/fail logging
  • ERP Integration: Seamless sync with existing enterprise systems

!
Challenges

  • Complex hardware integration requirements
  • Offline-first operation needs
  • Strict quality control requirements
  • Training non-technical operators
  • Integration with existing ERP systems

Solutions

  • Built cross-platform desktop app with Electron
  • Implemented local SQLite database with sync
  • Created guided workflow interface
  • Integrated barcode and USB serial devices
  • Built API bridge for ERP integration

Results & Impact

10x faster device processing

99.5% first-pass quality rate

Eliminated paper-based tracking

Reduced training time to 1 hour

Real-time production visibility

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